Self Cleaning Filter
Self Cleaning Filter Manufacturers in Hyderabad
Sonic Solutions is a leading self cleaning filter manufacturers, authorized AMC, and service providers in Hyderabad. Our cutting-edge solutions automatically remove impurities, and Our fore, your operations run continuously and at optimum levels. We are presenting the best quality of Automatic Self Cleaning Filter, which is a filter system that will clean out the built-up debris or particles itself without any manual process, typically by operations such as backwashing or mechanical scraping, to provide continuous filtration.
We are used for constant filtration processes, such as industrial water treatment, food and beverage processing, etc. Have improved filtration, improved productivity, and eco-friendly operation with our revolutionary self-cleaning solution that maximizes your system lifespan and minimizes maintenance inputs. It is renowned for constant filtration and unlike traditional filters that undergo intermittent washing or replacement, self-cleaning filters can be operated continuously without interruption.
Types of Self Cleaning Filter:
Being as outstanding self cleaning filter manufacturers and authorized AMC in Hyderabad, different types are modified as per requirement which is given below.
- ACME SS Self-Cleaning Filters: Our Manual Self Cleaning Filter are made of top-grade stainless steel, which is very corrosion-resistant and mechanically tough. Manual Self Cleaning Filter Manufacturers are now supplied with anti-static coating 5-micron precision filter and modular installation design for making them immensely user-friendly.
- SAP Self-Cleaning Filter (Special Application Purpose): We have developed SAP filters for ultra-fine and high-purity applications by industries. These are based on the state-of-the-art membrane technology and multi-stage filtration for the management of sensitive and delicate fluids with solid-solid consistency.
- Manual Self-Cleaning Filter: self cleaning authorized AMC in Hyderabad provide manual self-cleaning filters that are long lasting and convenient. We have equipped them with ergonomic handles and precise valves so that We are easy to use even in advanced industrial environments.
- Automatic Self-Cleaning Filter: Metal Self Cleaning Filter are built to support uninterrupted 24x7 operations. These filters operate on an advanced back-flushing system which minimizes manual intervention and reduces system downtime significantly. We’ve integrated them with smart PLC-based control panels along with IoT-enabled monitoring systems that support predictive maintenance.
Technical Specification of Self Cleaning Filter:
We have added below a technical sheet of self cleaning filter in Hyderabad that provides more technical information such as:
1. SAP Self-Cleaning Filter (Special Application Purpose):
| Category | Key Specification | Typical Advanced Value/Description |
|---|---|---|
| Filtration | Rating (Micron) | 5 - 1000 µm (down to 1 µm) |
| Efficiency | Up to 99.9% solids removal | |
| Flow Rate | 100 - 50,000+ L/min | |
| Operation | Max. Pressure | Up to 40 bar (some 100+ bar) |
| Max. Temperature | Up to 250°C | |
| Cleaning Mechanism | Automated Brush/Scraper, Backwash, Jet Spray | |
| Cleaning | Trigger | ΔP, Timer, PLC-controlled |
| Water Usage | Typically < 1% of total flow per cycle | |
| Construction Materials | SS304, SS316L, Duplex SS (Housing); Wedge Wire, Sintered Mesh (Element) | |
| Certifications | ASME, PED, CE, ATEX, 3-A Sanitary | |
| Control | PLC/Controller | Integrated PLC with HMI |
| Communication | Modbus TCP/IP, Profibus, OPC UA | |
| Alarms & Diagnostics | High ΔP, Motor Fault, Cleaning Fail | |
2. ACME SS Self-Cleaning Filters:
| Category | Key Specification | Typical Advanced Value/Description |
|---|---|---|
| Filtration | Rating (Micron) | 5 - 1000 µm (industrial range) |
| Efficiency | Up to 99.9% solids removal | |
| Flow Rate | 100 - 50,000+ L/min | |
| Clean Pressure Drop | < 0.1 - 0.5 bar | |
| Operation | Max. Pressure | Up to 40 bar (some 100+ bar) |
| Max. Temperature | Up to 250°C | |
| Viscosity Handling | Wide range, including viscous liquids | |
| Cleaning | Mechanism | Automated Scraper (common for ACME SS), Backwash |
| Trigger | Differential Pressure, Timer, PLC | |
| Cycle Duration | 10 - 60 seconds | |
| Cleaning | Liquid Consumption | Minimal (very low for scraper types) |
| Construction | Housing Material | SS304, SS316L, Duplex SS (high-grade alloys) |
| Element Material | Stainless Steel (Wedge Wire, Sintered Mesh) | |
| Certifications | ASME, PED, ISO (common) | |
| Control | System | PLC-based with HMI |
| Communication | Modbus, Profibus, Ethernet/IP (for plant integration) |
3. Manual Self-Cleaning Filter:
| Category | Key Specification | Typical Advanced Value/Description |
|---|---|---|
| Filtration | Rating (Micron) | 50 - 2000 µm |
| Efficiency | 90% - 98% solids removal | |
| Flow Rate | 10 - 5,000+ L/min | |
| Clean Pressure Drop | < 0.2 - 0.7 bar | |
| Operation | Max. Pressure | Up to 10 - 16 bar |
| Max. Temperature | Up to 80°C - 120°C | |
| Viscosity Handling | Low to medium (1 - 500 cSt) | |
| Cleaning | Mechanism | Manual Rotary Brush/Scraper, Manual Backwash |
| Trigger | Operator observation (e.g., pressure gauge) | |
| Cycle Duration | User-dependent (10 seconds - 2 minutes) | |
| Construction | Materials | SS304, SS316L, Carbon Steel |
| Element | Stainless Steel Mesh/Wedge Wire | |
| Control | System | Primarily Mechanical/Manual |
| Maintenance | Frequency | Low, but requires operator action for cleaning |
| Life Expectancy | 10+ years |
4. Automatic Self Cleaning Filter:
| Category | Key Specification | Typical Advanced Value/Description |
|---|---|---|
| Filtration | Rating (Micron) | 1 µm - 3000 µm (typically 5-1000 µm for industrial) |
| Efficiency | Up to 99.9% solids removal | |
| Flow Rate | 100 - 50,000+ L/min | |
| Clean Pressure Drop | < 0.1 - 0.5 bar | |
| Operation | Max. Pressure | Up to 40 bar (some 100+ bar) |
| Max. Temperature | Up to 250°C | |
| Viscosity Handling | 1 cSt - 10,000+ cSt (wide range) | |
| Cleaning | Mechanism | Automated Scraper/Brush, Backwash, Suction Scanner |
| Trigger | Differential Pressure, Timer, PLC | |
| Cycle Duration | 5 - 60 seconds | |
| Cleaning | Liquid Consumption | ≤ 1% of total flow (very low for scraper types) |
| Construction | Housing Material | SS304, SS316L, Duplex SS (various alloys) |
| Element Material | Stainless Steel (Wedge Wire, Sintered Mesh) | |
| Certifications | ASME, PED, ATEX, 3A Sanitary (common) | |
| Control | System | Integrated PLC with HMI |
| Communication | Modbus, Profibus, Ethernet/IP, OPC UA | |
| Alarms & Diagnostics | High ΔP, Motor fault, Cleaning failure | |
| Maintenance | Frequency | Very low (periodic checks only) |
| Life Expectancy | 10+ years |
Benefits of Self Cleaning Filter:
Serve as self cleaning filter manufacturers and Authorized AMC in Hyderabad, it is beneficial in different sites as per responsibility it is given below.
- Less Labor and Maintenance: With the cleaning of filters carried out through automated cleaning cycles, filter cleaning manually or routine replacement of filters is minimized to a great degree. This saves on labor, lowers consumables, and frees up your employees with more pressing responsibilities.
- Continuous Operation: Self Cleaning Filter Manufacturer in Hyderabad themselves without any human intervention, expelling dirt automatically to prevent shutdown. This means higher productivity and more stable output, a direct increase in your overall efficiency of operation.
- Improved Process Efficiency: Through Automatic Self Cleaning Filter Manufacturer constant supply of clean fluid and flow rates optimized, these types of filters prevent system clogging and improve downstream equipment performance. This offers improved product quality and process stability.
- Environmentally Friendly Design: Manual Self Cleaning Filter repeatedly and water are likely to be designed to use fewer resources in the form of usage compared to traditional filtering. Our ability to withstand repeated filter media rejects also qualifies them as environmentally friendly.
- Extended Equipment Life: By effectively removing abrasive particles and foreign debris, self-cleaning filters avoid expensive system components like pumps, nozzles, and heat exchangers from abrasion and wear. ACME Ss Self Cleaning Filters extends your equipment life with fewer dollars of capital invested in replacement.
Applications of Self Cleaning Filter:
As Self Cleaning Filter Manufacturers in Hyderabad, it is applicable in different industries as er requirement which is given below.
- Chemical & Petrochemical Industries: SAP Self Cleaning Filter Used for process fluid filtration, coolants, and chemicals to filter product and protect sensitive equipment from corrosive media and particulate contaminants in hostile service.
- Water & Wastewater Treatment: Required in municipal and industrial water treatment plants, we efficiently remove suspended solids from raw water, cooling tower water, and effluent streams to environmental discharge levels or for downstream treatment like RO in SAP Self Cleaning Filter Manufacturer.
- Food & Beverage Industry: one who is more reliable and convenient of key significance in maintaining product purity and cleanliness through purification of impurities from liquid foodstuffs like fruit juices, edible oils, and sugar syrup.
- Power Plants: Employed in condensate polishing, boiler feedwater treatment, and cooling water treatment to avert fouling and corrosion and thus allow efficient and effective turbine operation as well as other equipment of a similar nature.
- Pulp & Paper Industry: Employed for treating pulp slurries, coatings, and process water, self-cleaning filters maintain the quality of the product and prevent damage to machinery from fibres and other impurities needed for ongoing paper production to Metal Self Cleaning Filter Manufacturer.
One of the dominant self cleaning filter manufacturers, authorized AMC, and service providers in Hyderabad, we as Solutions are offering the high quality of self cleaning filter in Hyderabad. Single Bag Polishing Filter are designed to operate without the need for manual cleaning or frequent filter replacements, these systems leverage intelligent mechanisms like automatic backwashing, mechanical scraping or suction scanning to efficiently remove accumulated debris. Our advanced self cleaning filters stand out as a cutting-edge solution for industries that demand uninterrupted filtration performance. ACME Ss Self Cleaning Filter Manufacturer ensures a consistent flow and high filtration efficiency even in the most demanding conditions. For more information, contact us today!
FAQ
It's an industrial filter that automatically cleans its own internal element (e.g., using scrapers or backwash) when it gets dirty, allowing continuous filtration without manual intervention or stopping the process.
Frequent cleaning cycles (due to high dirt load or incorrect settings), leaks (worn seals), drain valve failures, or poor filtration effectiveness (damaged element or ineffective cleaning).
