Conveyor Cleaning Machine
Conveyor Cleaning Machine Manufacturers in Pune
Sonic Solutions is one of the leading conveyor cleaning machine manufacturers, authorized AMC and service provider in Pune. Our latest technology keeps your production lines running at maximum operating capacity and maximum efficiency, and unmatched cleanliness. Experience a new universe of industrial speed and cleanliness with the latest technology Conveyor Cleaning Machines by us. Speed, precision, and eco-friendliness are what drive that. Enhance your production process, minimize downtime, and attain higher quality output through our state-of-the-art technology that can meet the high demands of today's industries.
Types of Conveyor Cleaning Machine Models
Conveyor cleaning machine manufacturers and authorized AMC in Pune utilize various technologies to provide the utmost cleanliness and performance. Among them, there are some most sought-after models:
- Ultrasonic Cleaning Machines: Sonic Solutions is one of the businesses that use high-frequency sound in cleaning machines to produce microscopic bubbles in a cleansing fluid. As These implore (cavitation), bubbles provide great scrubbing action, actually taking away grime from sensitive parts on the conveyor, with complete and non-abrasive cleaning.
- Spray Washing Systems: Clean liquids are sprayed over parts as These pass through consecutive wash and rinse stages on a conveyor using high-speed sprays. These are highly effective for stripping free soils, oils, and deposits with subsequent drying operations for part preparation for further processing.
- Steam Cleaning Systems: These utilize dry superheated steam for cleaning and sterilizing conveyor belts and components without using high quantities of water. Steam dissolves hard grime, grease, and bacteria effortlessly and is appropriate for high-hygiene applications in food manufacturing.
- Brush Cleaners: Brushing using rotary brushes off material and dirt left on the surface of a conveyor belt effortlessly. Brush cleaners can function adequately enough to offer frequent carry back removal, optimal utilization of belt life, and cease hand cleaning using other configurations (main, auxiliary, electric roller).
Technical Specification of Conveyor Cleaning Machine:
We have added below a technical sheet of conveyor cleaning machine in Pune that provides more technical information such as:
1. Ultrasonic Cleaning Machines:
| Specification Category | Parameter | Typical Advanced Value/Description |
|---|---|---|
| Cleaning Principle | Method | Cavitation via high-frequency sound waves |
| Medium | Aqueous (water-based), Solvents | |
| Ultrasonic System | Frequency | Single (25-200 kHz) or Multi-Frequency |
| Power (RMS) | 500 W - 10,000 W (adjustable) | |
| Modes | Sweep, Pulse, Degassing | |
| Cleaning Tank | Material | SS 304 or SS 316L (insulated) |
| Capacity | 5 Liters - 1000 Liters+ | |
| Heating | In-built SS Heaters (Ambient to 80°C) | |
| Process Config. | Stages | Single or Multi-Stage (wash, rinse, dry) |
| Handling | Manual, Automated (gantry, conveyor) | |
| Filtration | System | Cartridge filters, Oil Skimmers, Magnetic |
| Circulation | SS Pump | |
| Control | System | PLC with HMI (Touch Screen) |
| Features | Timers, Safety Interlocks, Recipe Mgmt. | |
| Construction | Body Material | SS 304 or SS 316L |
| Compliance | Standards | GMP, IQ/OQ/DQ support (for Pharma/Medical) |
2. Spray Washing Systems:
| Category | Key Specification | Typical Advanced Value/Description |
|---|---|---|
| System Type | Configurations | Cabinet, Conveyorized, Rotary Table, Drum |
| Stages | 2 to 8+ (e.g., Wash, Rinse, Rust Prevent, Dry) | |
| Performance | Spray Pressure | 2 - 20 bar (up to 100+ bar for heavy duty) |
| Media Temp. | Ambient to 90°C (up to 120°C) | |
| Nozzle Type | SS Flat Fan, Full Cone (adjustable/quick-change) | |
| Media Mgmt. | Filtration | Multi-stage (Bag, Cartridge, Oil Coalescers) |
| Chemical Dosing | Automatic, pH/Conductivity controlled | |
| Drying | Method | High-Velocity Hot Air, Air Knives (Vacuum/IR optional) |
| Control | System | PLC with HMI (Touch Screen), Recipe Mgmt. |
| Automation | Conveyorized, Robotic (optional) | |
| Utilities | Power | 20 kW - 200 kW+ (3 Phase, 415V AC) |
| Water (Fresh) | 100 - 1500+ LPH (top-up, final rinse) | |
| Construction | Materials | MS Frame, SS304/SS316L (wet parts, tanks) |
| Compliance | Standards | CE, ISO, applicable industry cleanliness norms |
3. Steam Cleaning Systems:
| Category | Key Specification | Typical Advanced Value/Description |
|---|---|---|
| Type | Configuration | Portable, Stationary, Integrated Line |
| Steam Type | Dry Saturated Steam (most common) | |
| Steam Generation | Boiler Type | Electric, Diesel/Gas Fired (SS Boiler) |
| Pre-heating Time | 2 - 15 minutes | |
| Performance | Steam Rate | 5 - 60 kg/hour+ |
| Steam Pressure | 6 - 12 bar (up to 20 bar) | |
| Steam Temp. | 120°C - 185°C | |
| Water/Chem Mgmt. | Water Tank | 5 - 50 L (or auto-fill) |
| Chem Tank (Optional) | 1 - 10 L (for injection) | |
| Water Treatment | In-built filter, softener (optional) | |
| Utilities | Power Supply | 230V 1-Ph / 415V 3-Ph, 50 Hz |
| Total Power | 2 kW - 36 kW+ | |
| Water Use | Very low (0.5 - 4 L/min) | |
| Construction | Materials | SS304/SS316 Body/Frame |
| Control & Safety | Control | Digital, Pressure/Temp Gauges |
| Safety | Over-pressure, Low water cut-off, E-stop |
4. Brush Cleaners:
| Category | Key Specification | Typical Advanced Value/Description |
|---|---|---|
| Type | Config. | Rotary, Conveyorized, Batch/Cabinet |
| Brush Heads | Single to Multi-head (4-8+) | |
| Brushes | Type | Cylindrical, Disc, Wheel, Strip |
| Bristle Material | Synthetic (Nylon, PP, Abrasive Nylon), Metallic (SS, Brass) | |
| Bristle Dia. | 0.05 mm - 1.5 mm (finer for polish, coarser for deburr) | |
| Mechanics | Motor Power | 0.5 kW - 15 kW+ (per head) |
| Speed (RPM) | 100 - 3000 (VFD controlled) | |
| Pressure Adj. | Manual, Pneumatic, Servo-controlled | |
| Fluid Mgmt. | Wet/Dry | Both (with optional filtration for wet) |
| Control | System | PLC with HMI (Touch Screen) |
| Automation | Manual, Semi-auto, Full-auto (Robotic optional) | |
| Construction | Materials | Heavy-duty Steel, SS304/SS316L (wet areas) |
Benefits of Conveyor Cleaning Machine
Buying a quality conveyor cleaning machine manufacturers in Pune has several excellent advantages for industrial purposes:
- Improved Operating Effectiveness: Without mistracking, belt slip, and material build-up, the machines provide an uninterrupted and consistent rate of material. This minimizes jamming and break-downs, resulting in less downtimes and more production throughputs, essential to output survival.
- Extended Belt Life: Sticky residue and abrasive waste causing conveyor belts and parts to wear out prematurely are eliminated through regular cleaning. It brings about a dramatic extension of the life of your conveyor system, reducing the cost and need for expensive repair and replacement.
- Improved Safety and Compliance: Material blockages in conveyor belts could be among the reasons for slip-and-fall incidents, possibilities of equipment failures, and even cause dust explosions. Conditioned belts improve workplace safety, accidents decrease, and businesses are better placed to be compliant with environmental and safety regulations.
- Improved product quality: In foods, pharmaceuticals, and electronics with intrinsic weaknesses, cleaner conveyor belts minimize cross-contamination and maximize product purity. This leads to high standards of cleanliness for the end product, hence higher-quality products and rejects at a price.
- Substantial Savings: Conveyor cleaning machines save long-term labor for hand cleaning, lower repair and maintenance cost, lower power consumption with more performance. Return on investment is generally rapid, boosting net overall bottom line.
Applications of Conveyor Cleaning Machine:
As Conveyor cleaning machine authorized AMC in Pune are widely utilized across almost all industrial applications:
- Automotive Industry: To wash chassis and engine components, and plastic trays/bin after machining, stamping, or moulding processes in an attempt to eliminate oils, chips, and trash and leave the components squeaky clean to be assembled or worked on further.
- Food Industry: Needed for maintaining sanitation and cross-contamination protection of conveyor belts used for transferring raw food, processed food, or packaged food. Wash and steam systems are responsible for sanitizing and removing food residue and allergens.
- Cleaning of Electronics: Employed to remove dust, flux residues, and impurities from printed circuit boards (PCBs), electronic components, and assembly trays to prevent malfunction and failure of sensitive electronics.
- Pharmaceutical Cleaning: To sanitize medical device parts, vials, and packaging material on conveyor lines where hygiene and sterilization are entirely essential in preventing contamination and ensuring efficacy and safety of the product.
- Heavy Engineering & Metalworking: To clean heavy metal shavings, castings, pipes, and machined parts after machining, welding, or producing metal shavings, cutting fluids, and rust preventatives, prior to painting, coating, or assembly.
Sonic Solutions is one of the premier conveyor cleaning machine manufacturers, authorized AMC and Service Providers based in Pune, offered advanced conveyor cleaning systems are designed to meet the demands of high precision electronic industries and heavy duty engineering application, these machines offer quality, round-the-clock manufacturing, rendering them precious assets in the attainment of excellence for industrial complexes. With the automated cleaning of the core operation of conveyor lines, these offer a diversified rate of return in the form of increased working efficiency, enhanced equipment lifespan, increased levels of safety, better product quality, and reduced long-term expenses. For more details lets connect with us
FAQ
Parts travel on a belt through enclosed zones with high-pressure sprays, followed by rinsing and drying, then exit clean. Solutions are filtered and recirculated.
High throughput for continuous production, seamless in-line integration, consistent cleaning, and reduced labor.
