Rotary Indexing Washing Machine
Rotary Indexing Washing Machine Manufacturers in Pune
Sonic Solutions is one of the leading rotary indexing washing machine manufacturers, authorized AMC service providers in Pune. Offering ISO Certified machines at latest affordable prices in Pune, as per the customer’s requirement. Find the ultimate in industrial hygiene and efficiency with our innovative Rotary Indexing Washing Machine. We are introducing the latest technology rotary indexing washing machine is an industrial washing machine, which moves parts from one washing stage to another by using a rotation table or indexing system to maintain efficient and reliable washing for high-volume production.
Types of Rotary Indexing Washing Machine:
One of the top rotary indexing washing machine manufacturers and authorized AMC Service Providers in Pune, different types are there which is given below.
- Rotary Bottle Wash Machine: It can wash bottles quickly and cost-effectively and uses less water thus it is cost-effective and eco-friendly. It is currently equipped with servo-indexing machines and HEPA filter systems that comply with the needs of GMP and high sanitation specifications during processing.
- Automatic Rotary Bottle Washing Machine: It is another highly advanced type of our rotary bottle wash machine that assists in enhancing speed without human contact. Automatic loading and unloading features are present in this machine that not only simplify the job but also bottle filling in an even and smooth way. It is specialized as it uses robotic arms with vision and artificial intelligence to identify the shape of a bottle.
- Automatic Rotary Indexing Washing Machine: Rotary Indexing Type Washers is controlled by a very intelligent computer system that provides accurate control and repeat action on each application. IoT-based dashboards on our new range also include remote condition monitoring of the machine and predictive maintenance alerts to prevent downtime.
- Three Phase Rotary Indexing Type Washer: Three-phase virtually mechanism-based, it is of high torque development with energy-conserving wash cycles to provide for effective elimination of hard dirt. Use of Rotary Bottle Washing Machine and high-efficiency motors is for power modulating as a function of load and real-time cycle phase that permits potential electricity saving without compromise on performance.
Technical Specification of Rotary Indexing Washing Machine:
We have added below a technical sheet of rotary indexing washing machine in Pune that provides more technical information such as:
1. Rotary Bottle Wash Machine:
| Category | Key Specification | Typical Advanced Value/Description |
|---|---|---|
| Output | Production Speed (BPM) | 60 - 300 BPM (up to 500+ for high-speed) |
| Bottle Size Range | 15 ml - 1000 ml (up to 2L or specialized) | |
| Washing Process | Washing Zones | 4 to 8+ stages (internal/external water & air) |
| Washing Media | Recirculated, Fresh, DM, Hot Water, Air | |
| Jet Pressure | 2-5 bar (water), 4-6 kg/cm² (air) | |
| Utility Usage | Water Consumption | 450 - 1500 LPH (varies with speed/cycles) |
| Air Consumption | 30 - 60 CFM @ 5-6 bar | |
| Construction | Contact Parts | Stainless Steel (SS316/SS316L) |
| Frame | Stainless Steel (SS304/SS316L) | |
| Control | Mechanism | Geneva Cam Indexing |
| Control System | PLC-based with HMI/Touch Screen | |
| Compliance | Standards | GMP compliant (pharmaceutical, food-grade) |
2. Automatic Rotary Bottle Washing Machine:
| Category | Key Specification | Typical Advanced Value/Description |
|---|---|---|
| Output | Speed (BPM) | 60 - 500 BPM |
| Bottle Size | 15 ml - 2000 ml (up to 5L specialized) | |
| Washing | Zones | 6 - 12+ (e.g., multiple water/air washes) |
| Media | Recycled, Fresh, DM/RO Water, Filtered Air | |
| Jet Pressure | 2.5-7 bar (water), 4-8 kg/cm² (air) | |
| Utilities | Water Consumption | 200 - 800 LPH (fresh water) |
| Power | 3 kW - 15 kW (3 Phase, 415 VAC, 50 Hz) | |
| Construction | Materials | SS304/SS316L (all contact parts mirror polished) |
| Bottle Holders | Food-grade Nylon/HDPE (quick-change) | |
| Control | Mechanism | Precision Geneva Cam |
| System | PLC with HMI/Touch Screen | |
| Safety | Interlocks, E-stop, sensors | |
| Compliance | Standards | GMP/cGMP, ISO, IQ/OQ/DQ support |
3. Automatic Rotary Indexing Washing Machine:
| Category | Key Specification | Typical Advanced Value/Description |
|---|---|---|
| Type | Principle | Rotary Indexing, Multi-station |
| Cleaning Method | Spray, Immersion, Ultrasonic (optional) | |
| Throughput | Indexing Speed | 3 - 15 indices/minute |
| Part Size (Max) | Up to Ø 300 x 300 mm | |
| Washing Process | Stages | 3 to 10+ (e.g., Wash, Rinse, Dry) |
| Media | Aqueous (water-based) | |
| Temp. | Ambient to 90°C (up to 120°C) | |
| Filtration | Multi-stage for wash solutions | |
| Drying | Method | Hot Air Blowers (Vacuum/IR optional) |
| Utilities | Power | 10 kW - 50 kW+ |
| Water | 50 - 500 LPH (fresh top-up) | |
| Air | 50 - 200 CFM @ 6-8 bar | |
| Construction | Materials | SS304/SS316L (frame, tanks) |
| Control | System | Advanced PLC with HMI (Touch Screen) |
| Features | Recipe management, data logging, safety interlocks | |
| Compliance | Standards | CE, ISO 9001:2015, industry-specific norms |
4. Three Phase Rotary Indexing Type Washer:
| Category | Key Specification | Typical Advanced Value/Description |
|---|---|---|
| Operation | Principle | Rotary Indexing Table, Multi-station |
| Cleaning Method | High-Pressure Spray (Immersion, Ultrasonic optional) | |
| Performance | Indexing Speed | 3 - 15 indices per minute |
| Part Size (Max) | Up to Ø 300 x 300 mm | |
| Stages | 3 to 10+ (Wash, Rinse, Dry) | |
| Utilities | Power Supply | 415 V AC, 3 Phase, 50 Hz (Standard Punen) |
| Total Power | 15 kW - 75 kW+ | |
| Water (Fresh) | 100 - 800 LPH (for top-up) | |
| Air (Compressed) | 50 - 250 CFM @ 6-8 bar | |
| Construction | Materials | MS Frame (powder-coated), SS304/SS316L (wet parts) |
| Control | System | Advanced PLC with HMI (Touch Screen) |
| Automation | Fully Automatic (with sensor & safety interlocks) |
Benefits of Rotary Indexing Washing Machine:
As Best Rotary indexing washing machine manufacturers in Pune, it is help in improvements and many more which is given below.
- Improved Production Capacity and Throughput: Rotary Indexing Industrial Parts Washers Made for round-the-clock operation, these machines reduce cycle times by a high percentage, enabling higher processing speed of parts. This means incredible total production output and productivity improvement.
- Space Economy and Compact Design: By focusing some of the phases of cleaning on a single compact platform, Rotary Indexing Type Washers minimize floor space requirements. This is particularly beneficial to space-constrained plants and achieve the same level of cleaning performance.
- Uniform and Consistent Cleaning Outputs: Actual indexing, process-controlled processing, and even rotation of components all yield uniform and improved cleaning outputs from such machines. Rotary Bin Cleaning Machine reduces variability, product quality, and ease of adapting to very high cleanliness requirements.
- Lower Labor Costs: Computer-aided cleaning removes manual handling and ancillary supervisory requirements. Rotary Table Washers saves manpower for redirecting into more efficient processes, greatly reducing operating expenses as well as total production.
- Simple Integration Functionality: Rotary indexing washing machine authorized AMC in Pune are easily integrated into in-place manufacturing machinery. Their compatibility, usually being part of programmable logic controllers (PLCs), ensures seamless and unbroken manufacturing.
Applications of Rotary Indexing Washing Machine:
Serve as outstanding rotary indexing washing machine Manufacturers Pune, it is applicable in different industries which is given below.
- Automotive Industry: Mainly employed to wash critical engine components, transmission components, and Automatic Rotary Bottle Washing Machine automobile components to remove grease, oil, and dirt from the surface prior to assembly or inspection for delivering maximum performance and lifetime Automatic Rotary Indexing Washing Machine.
- Electronics Industry: as rotary indexing washing machine manufacturers in Pune Used to clean printed circuit boards (PCBs) and delicate electronic components. The technique improves the electrical performance and reliability by removing residues and contaminants in a non-abrasive manner.
- Production and Manufacturing Units: Rotary Bin Washer are used for various manufacturing processes to eliminate machined parts, dies, and tools' chips, oils, and other impurities in an attempt to attain high-quality manufacturing as well as extend tool lifetime.
- Healthcare Industry/Medical Centers: In Three Phase Rotary Indexing Type Washer order to thoroughly sterilize and disinfect operation equipment, health care machinery, and other health care equipment. It is done for scrupulous adherence to the process of hygiene and removal of any type of contamination.
- Aerospace and Oil & Gas Industries: In washing heavy-duty and intricate parts of equipment, like engine components and landing gears in aerospace or mission-critical apparatus in oil and gas where performance and safety require accurate washing.
We Sonic Solutions is one of the best Rotary Indexing Washing Machine Manufacturers and Authorized AMC Service providers in Pune, offering new technological advanced and high-performing industrial cleaning system which aims to meet the divers customer and production needs. By Rotary Drum Crate Washer ways of the help of an indexing or rotating platform, our system efficiently moves parts through various stages of washing and rinsing to deliver consistent and effective outcomes with every cycle. By Rotary Indexing Robotic Washer integrating multi-stage cleaning in a single easy-to-use compact automated machine, we reduce cycle time, man cost, and realize a repetitive level of highest quality output. Let’s contact us for more details.
FAQ
An automated industrial machine with a rotating table that moves parts through various cleaning, rinsing, and drying stations for high-volume, consistent cleaning.
Parts are loaded, indexed (rotated) through a series of stations for washing (sprays/immersion), rinsing, and drying, then unloaded.
High throughput, consistent cleaning quality, versatility, reduced labor, and a compact footprint.
